CABLE TEST VAN
 
     
 
Features   Cable Test Van
  • Immediate transport of complete fault location equipment to the operation site
  • Equipment mounted in modular fashion in frames
    & on shock absorbers
  • Completely safe operating environment with all
    safety loops incorporated
  • Total test as per IS1255 achievable from a single testation
 
The Cable Test Vans in most cases are made to suit the requirements of each individual client. There are innumerable technical variations possible. Telemetrics has
  
the most comprehensive designs of fault locating test vans available. One can choose the model which suits ones technical and budgetary requirements best.

General Arrangement
Cable test vans are divided into a high voltage compartment and operating compartment. The high voltage compartment will normally have the various high voltage equipment and connecting cables together with the discharging equipment. The operator section will have the mains control panel and the controls for various instruments used for fault location. The two sections will be separated by a insulating partition, such as plexiglass screen. All the test instruments used for the purpose of fault location are mounted on steel frames. The mounted instruments are categorized as fixed instruments and moveables instruments. Amongst the various configurations one of the arrangement in TATA 407 Van is described.
   Test Lab

Brief Description of Control Units
1. Mains Control Panel
The mains control panel is the control unit of the Cable Test Van. Through this panel the various test instruments are connected and receive power for activating the individual instrument. Each individual test instrument has its own power supply unit that has to be operated separately. The mains control panel has status switches that inform the operator on details about the potential and resistance between Van chassis and ground. The power 'ON' switch of the mains control panel connot be activated till such time that all the interlocks are in normal conditions.
2. H.V. Selection Switch
The high voltage selection switch alongwith the mains control panel form the heart of the testing process in a Test Van. The H.V. selection switch is a two level switch : In level one, the switch receives power through the mains control panel and in level two it selects and gets locked to a particular instrument or combination of instruments selected. Once in operation, any change-over from the selected position will trip the entire system, discharging the cable under test & the equipment in operation, thereby making the op. condition safe. Various interlocks provided will operate one of the safety loops to disallow a wrong sequence of operation.
3. Safety
Telemetrics gives greatest importance to safety. For us the vital point in a Cable Test Van is the protection of the operating personnel from dangerous contact voltages. We strictly follow the norms of VDE 104. Some of the highlighting safety features are :
Lockable switch on the operating panel.
Over voltage protection and under voltage protection.
Indication of the operation-switching stage (warning lamps RED & BLUE).
EMERGENCY-OFF switch mounted at the entrance door.
Door lock switch in HV compartment.
Earth monitoring interlock - F ohm : it does not allow system to energize if the earth resistance between sub station earth and operational earth (sheath of the cable under test) exceeds safe limits.
Chassis voltage monitoring system FU : This interlock operates in case the van chassis potential elevates more than safe limits. In such case the monitoring system will trip the complete HV system.
Additionally the monitoring system incorporates an Aux. Earth Termination, that does not allow the system to energize in unearthed systems.
4. Visual Earth Discharge
The visual earth discharge unit is mounted on a strategic location in HV compartment. The discharge unit consists of two gold plated spheres fitted with a time delay circuit. As soon as the H.V. circuit is switched off or trips, the spheres will drop with a delay signalling total discharge of all H.V. points and circuits. The discharge assembly is visible from the operator's cabin as well as heard while it drops.
Panel mounted instruments that are fixed on to the steel frames. These can be
* Cable fault prelocation (choose from CAF etc, KABELLUX 3E or 3049).
* Mains operating panel (contains a mains voltage indicator, ON/OFF switch & status indicator of earth monitoring circuit).
* Voltage stabilizer.
* Arc stabilizing adaptor.
* Hige Pressure Generator (HPG)
Depending upon cable grades, suitable HPG unit is fitted in the system. It is also capable of
fault pre-location in conjunction with computer aided fault locator on voltage coupling / decay mode.
* Other Instruments :
Cable Route Tracer System : Choice can be made between 8W - 500W.
Audio Generator depending upon requirement.
Cable Identification System : Portable megger 1KV/5KV, Multimeter.
* Fµ-Fohm unit that will monitor the earth potential and earth resistance.
* Cables in drums (50m each or as desired of High voltage cable. Mains cable and earthing cable.
 
Movable Units
These are the instruments which are fixed during transport but can be pulled out on guide rails during testing.
They are -
* Fault burn down instruments.
* Surge testing and measuring units.
 
Other Facilities
1. The termination of the cable under test is available in the operators cabin for performing IR test or checking resistances of the fault or for feeding signal viz audio frequency for route tracing of cable or for identifying a cable from a bunch.
2. Plug sockets to feed power to any on board equipment say a personal computer.
3. A Fan and light switch to provide ventilation and illumination to the operator's compartment.
4. Storage space for storing loose instruments drawings etc.
5. Comfortable seating arrangement for 3 persons.
6. Water cooler & tools box.
7. Each individual instrument can be pulled out of the steel frame for the purpose of repairs or for carrying out the fault location activity independent of the vehicle it is mounted on.
 
Configuration Available
* Either on TATA 407 / Tempo Traveller.
* Smaller System mounted on TATA 207 / ARMADA / TEMPO / TRAX / COMMANDER.
 

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